Custom embroidered hats

Need a custom embroidered hat for your e-Commerce store or company event? Select your hat style, share the design, and we can have your embroidered hats shipped to you in 14 days or less.

Choose From Hundreds of Different Styles

We stock caps in all sorts of styles and colors. We can customize the design by adding 3D raised patches, or 3D puff raised embroidery featuring your company logo, or a custom design. Below are some examples of our most requested custom embroidered hats.

Snapback Hats

Snapback hats are one of the most popular styles across all age groups. Choose hats from a range of styles and colors. 

Dad Hats

Choose from our huge selection of dad hats to embroider. The designs are always easy to customize.

Trucker Hats

Trucker hats never go out of fashion. They are casual, flexible, and cool. Select a design and we’ll add your custom logo.

Flex Fits

Flex Fits are a great choice for custom embroidery. Choose from our wide range of models in various colors.


Beanies sell quickly as autumn turns to winter and the cold weather sets in. We offer hundreds of styles.

New Eras

You can easily customize a New Era hat with a custom embroidered design or logo. Choose from our wide range of models.

CUSTOM Embroidered Caps

With years of industry experience, we know how to create great looking custom embroidered hats. We’ll help you optimize your design, answer your questions, and guide you through every step of the order.



Our QUICKTURN™ program is perfect for smaller batch orders. We have a huge selection of caps of all sorts of styles and colors to choose from. Select the design and share your artwork and we’ll embroider it directly onto your custom embroidered hats. Our turnaround time is fast. Depending on where you’re based, you can be receiving your branded merch in just a week.

IMPORT cut-n-sew

The cut-n-sew program is suited for clients with large order volumes or with design requirements that fall outside of the QuickTurn program. With cut-n-sew orders, you have complete control of the design and options such as private labelling are all possible. Cut-n-sew projects start at a 72 hat minimum order size and the average turnaround is 4-5 weeks. 

Private Label Caps

Need branded gear for your employees or a business event? Want to sell branded merchandise through your e-Commerce store?

We sell quality private label embroidered hats of various designs, styles, and colors. Here’s how we work.

Click on the button below and fill in the form (it takes less than a minute). Send us the hat style, quantity, and your artwork. We’ll send you a virtual mockup along with the no-obligation quote.

QuickTurn™ Domestic Embroidery

Our QuickTurn™ program is lightning quick. We’ll turn around your order in just 10–14 days. Your hats will be embroidered by machine at our facility in the USA.

We will add 3D puff raised embroidery or a 3D embroidered patch to your caps. That service is included at no extra charge, provided your artwork is suitable. We guarantee the quality of your order and deliver your caps to your door quickly.

The Acme 4-Step Process


Send over your designs and ideas to receive your free no-obligation quote.


We’ll send you your free mock-up so you can make sure it’s perfect.


Send us the thumbs up and payment so we can get right to work for you.


That’s it, see your design come to life right in your hands! Pretty sweet right?

Speak to One of Our Friendly Representatives

Click the button below, and fill in the submission form to make an inquiry. We respond to inquiries within one working day.

A Few Examples From Happy Customers

“Mark along with the entire Acme Hat Co crew have been a pleasure to work with on our projects. They guided us through every bit of the customization process and have exceeded all our expectations not only in price, quality, but also customer service. Level up your brand with Acme Hat Co today. “

Joe Nguyen, Pour Decisions Taproom


What are your minimum order quantities?

For private label cut-n-sew orders the MOQ is 72 hats per color/style/design. With QuickTurn hats we can do as low as 6 per color/style/design depending on the blank sourced.

How long is the turnaround time?

Turnaround time for the QuickTurn program is as low as 7 days. Standard turnaround is 14 days. Private Label Hats take 4–5 weeks to produce.

What file formats are best to send?

Most apparel design is done in Adobe Illustrator. If you’re working with a designer, please ask them to supply the source art.

Do you ship to…

We ship worldwide!

Can you rush my order?

Where possible we’ll do our best to accomodate any rush orders no extra charge.

An embroidered hat has an embroidered design on the front of the cap. Many different types of hats can be embroidered, including trucker hats, baseball hats and beanies.

Embroidery was a popular way for adding a logo to the front of a baseball cap when they first became popular, back in the 1800s. Baseball caps were initially introduced for professional teams, so that they could be identified on the pitch. But as baseball became more and more popular, the baseball cap became big business.

Most caps were embroidered by hand, but much of the embroidery is now done by machine. This involves uploading a digital design to the machine, which embroiders it onto the cap in hardly any time at all.

The classic cap consisted of six panels, with the embroidery being stitched across the front two panels. They came in set sizes and could not be adjusted.

Over the years the cap was re-designed and more variations became available. Trucker hats have a high mesh back and a wide front panel.

Whilst the hats may have changed, the appeal of embroidery has remained strong and it can still be seen across various hats and beanies.

This is why custom hats with embroidery are still in demand today and offer great returns on investments for sellers around the world.

The most popular types of embroidered hats are New Era, FlexFit, Richardson, Carhartt and Yupoong.

Many of these hats became popular through youth and music subcultures back in the 80s and 90s, but the market is still wide open for new brands.

Customers are often drawn to brands and products with high quality materials, low pricing and free shipping.

For example, FlexFit uses their own FlexFit technology to create great fitting products. So customers know the hat will give them the perfect fit.

Whilst Richardson is known for high quality materials, including cotton and wool. This makes them perfect for creating custom hats, as the materials help them retain their shape throughout the design process.

There are many companies offering custom hats online, but Acme Hats is one of the market leaders in this sector. We often get repeat orders because of our transparent pricing, affordable shipping and great customer service. Ordering a hat through Acme is easy. Simply upload your hat or logo design and let us know exactly how many you want. We’ll create a mockup of what the cap will look like so you can review the final design. We’ll check your order to ensure your hat is ready for the manufacturing process. And will then send you an estimate of the total price for you to review. There’s no rush in making a decision, and we can go back to any of the processes involved if you feel anything about the hat isn’t correct. Our team always aims to ensure you are happy with the best possible products we can possibly make. Once everything is in place and you’re happy with your order, we’ll help you pick the best shipping option for your business needs. For more information, give us a call or click on the button above (preferable). We reply to all email enquiries within one working day.

The cost of your order will depend on the order volume, the design, the materials and the products being used. Naturally, the larger the order size the lower the unit cost, so you may want to think about minimums for a good ROI.

Asking about a minimum order, or a range of minimum orders across different products, offers you a better insight into your potential return.

Also, some features, like 3D puff embroidery come free with suitable designs. Whilst others will incur additional fees.

There are many checks included for free to ensure your products are perfect when they reach you. We review your artwork when it is uploaded online, and you can review your order before it is dispatched. This makes the potential for mistakes extremely low and ensures 100% grade A excellence each and every time.
Get in touch to get a personalized quote on the cost of your custom embroidered hats. We’ll provide you with a mockup of your design, discuss the turnaround time, and provide transparent costing.