5-Panel vs 6-Panel Hat: Differences and Use Cases
A 5-panel and 6-panel hat have subtle differences that can affect…
02 Mar 2023 | Nico
The history of New Era Cap Co. starts way back in the 1920s. Started by a German immigrant, New Era stood the test of time to become one of the biggest headwear companies in the world.
The company produced its first professional baseball cap in 1934 for Cleveland Indians. Fast forward to the 1950s, and New Era was now the only independent cap manufacturer in the baseball league. They were producing gear for teams including Cincinnati Reds, Detroit Tigers, and the Brooklyn Dodgers. Around this time, they produced the iconic flagship style 59Fifty baseball cap design.
By the 1980s, New Era was making baseball caps for the Major Baseball League and the National Hockey League, National Football League, and National Basketball Association. They also went global in the early 2000s partnering with Mexico’s Liga MX and English Premier League teams like Manchester United.
As you can tell, the popularity of New Era Hats is staggering. Their hat designs appeal to people of all ages. That’s why creating custom hats inspired by the New Era hat designs is a brilliant idea.
And there’s a wide selection of styles to choose from with virtually endless customization options. This article will look at the top seven designs that should inspire your next custom New Era hats project.
The 59Fifty is the most popular hat design from New Era, and it’s so easy to see why. This design is full of drip. The stitching and materials used are also of the highest quality.
The 59Fifty design features raised embroidery and classy polyester material. The hat comes in fitted sizes ranging from 6 ¾ to 8 ¼. It has eyelets around the structured crown for ventilation.
The 59fifty Fitted design appeals to men of all ages. The design should give you plenty of ideas if you want to create a similar style hat.
You can play with different crown-visor color combinations. The flat visor and raised front panel are also perfect to print and showcase your business logo. You could also print your brand name at the back, and it’ll look good since there’s no closure.
The 9Forty is a hot one-size-fits-all cap design. You can adjust the hat size using the velcro closure at the back. It’s made of 100% polyester, the visor comes pre-curved, and it has nice stitching all around. The overall design appeals to both men and women.
A raised embroidered 9Forty logo is boldly positioned on the structured front panels. There is some text on the side panels as well.
Consider this design if you want to make a versatile custom baseball cap. You can go with virtually any color you want. You could also print some text on all three sides for maximum brand visibility as New Era has done with this cap. You might also want to add embroidered logo too.
Or, you can stick to the standard front panel branding alone.
The unique 9Forty design has a gold metal badge at the front and side of the hat. It’s made from lightweight linen fabric with an adjustable metal closure at the rear. Including badges as part of the overall design demonstrates how you can play around with the design of your custom hat.
It’s a nice-looking hat. A lot of people who like a good baseball cap will appreciate this design.
If you are looking for a stylish baseball cap with subtle branding, consider the Miami Heat Trucker Scale 9Twenty design. The hat has a trucker mesh at the rear, a heather black fabrication, and an adjustable metal closure.
The front panels have a satin strip running across. Meanwhile, the “Heat” branding is placed at the bottom corner of the front panel. The branding is done in the same color as the rest of the hat, so it’s quite subtle.
This design shows that branding doesn’t have to take center stage of a cap. You can make a nice custom hat with a subtle logo, and many people will love it. Your employees, for instance, might love a company hat if the business logo is not too shouty.
The Star Wars-themed 59Fifty is made of faux leather fabric. It has the Star Wars Last Jedi text embroidered at the back and additional star wars patterns under the visor.
Yes, this design is eye-catching, but it’s also what makes it a popular choice. Just think of any theme, could be a movie, song, or anything else your target audience loves, and use that as the inspiration for your custom hat.
This design shows that you don’t have to use one pattern or color throughout your custom baseball caps. Play around with different patterns to make your caps eye-catching.
The New York Mets Women 9Twenty does this perfectly. It has a floral pattern. It also has an embroidered NY logo on the front panels and the New Era emblem on one side.
Experiment with different patterns and find something to help you create an exciting custom hat for your fans.
The US Open Torrey Pines is a bit similar to the Miami Heat Trucker Scale in that it uses a mesh in the mid and rear panels. However, it’s not a full mesh; there’s some light material between the mesh and the wearer’s head.
The cap is designed in three fitted sizes with embroidered logos on the front and side panels. It also has an American flag at the back. The Torrey Pines 39Thirty design will look really good in a custom hat, especially if you properly blend your branding style with the Navy and white design.
There are hundreds of New Era cap designs to pick from. However, I will encourage you to research your audience and find out what appeals to them the most. That should make it easier to get a custom baseball cap design that your audience will love.
If you need any help making your custom hats, get in touch with Acme Hats Co.
A 5-panel and 6-panel hat have subtle differences that can affect…
Different factors go into making hats. While many people pay attention…
Personalization is the hottest trend in fashion these days. Brands like…
Subscribe to our newsletter for awesome pics, discounts & more. No BS, promise!